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What is potting in electronics?

In electronics, potting is the process of filling a complete electronic assembly with a solid or gelatinous compound. This is done to exclude water, moisture, or corrosive agents, to increase resistance to shocks and vibrations, or to prevent gaseous phenomena such as corona discharge in high-voltage assemblies.

Why do electronic components need potting?

Potting also provides heat dissipation, flame retardance, and cushioning from shock. If potting does not exist, the electronic components may fail due to vibration, electrical faults, heat, or other environmental conditions, that exist in electronic applications.

What is the potting process?

In the potting process, an electronic assembly is placed inside a mold (the "pot" ) which is then filled with an insulating liquid compound that hardens, permanently protecting the assembly. The mold may be part of the finished article and may provide shielding or heat dissipating functions in addition to acting as a mold.

How does potting work?

Potting involves inserting the electronic component or assembly within a container, filling the container with a liquid resin, and then curing the material as an integral part of the component. Potting compounds can either be mixed and dispensed for encapsulation at the point of use or acquired as a premixed, frozen formulation.

Why is potting used in encapsulation?

Potting has also been used to protect against reverse engineering or to protect parts of cryptography processing cards. When such materials are used only on single components instead of entire assemblies, the process is referred to as encapsulation.

What is a vacuum potting system?

Scheugenpflug’s vacuum potting system ensures quality encapsulation of high-voltage capacitors for medical devices. High-voltage capacitors are used in medical technology, such as, CT scanners, X-ray machines or magnetic resonance tomographs. Photo courtesy Scheugenpflug

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