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How a battery design is developed?

The design solutions are assessed from an assembly, disassembly and modularity point of view to establish what solutions are of interest. Based on the evaluation, an “ideal” battery is developed with focus on the hardware, hence the housing, attachment of modules and wires, thermal system and battery management box.

How are battery housings assembled?

All battery housings are assembled using screws which is beneficial for the disassembly since it is possible to remove the lid without damaging it. However, a large amount of screws is needed, making it a time-consuming activity and an increased number of parts results in longer lead times as well as higher material usage.

How a battery can be modularised?

A battery has several ways to implement modularisation and among these are design of the housing and module as well as concerning the management of its environment.

How many modules are in a supercell battery?

This has 8 modules and a capacity of 101 kWh (0.01 kWh/cell) meanwhile the biggest battery in this product family has a capacity of 203 kWh and total of 16 modules. (56) One module consists of 12 so called Supercells, a Supercell is small module holding 84 cells in a housing connected to each other in parallel.

Why is a battery taken apart?

A battery is taken apart for several reasons, as service or recycling, and during these actions it is significant for the battery to be safe to work with since high voltage is involved. At the same time as a safe interaction is necessary, the operator is required to access different parts to be able to move them.

How do you design a battery pack?

When designing a battery pack, it is important to weigh different parameters against each other to acheive a suitable design. It is therefore significant for these tradeoffs to have a valid foundation to stand on. One tradeoff that needs to be accounted for is comparing safety of the battery against its weight.

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Welcome to ZHEJIANG SAFTEC ENERGY TECHNOLOGY CO., LTD. We share everything about lithium, energy related videos. Videos may include information on assembly, ...